Spraying HVLP (high volume low pressure)
HVLP (high volume low pressure). The advantage of HVLP spray units is that they operate on a lower pressure, therefore, can be used within a domestic area as little overspray is created.
Ideal for spraying decorative paints and in particular multi-colour finishes.
As overspray is minimal, the use of this type of spray unit is very cost effective as the time spent on masking and sheeting is reduced.
Spray equipment available from companies such as: Wagner-group Ltd.
https://www.wagner-group.com/uk/contractor/products-and-accessories/product/finecoat-9900-plus/
Spraying Airless
![Wagner Airless Spray Unit](https://paintcheckplus.co.uk/wp-content/uploads/2018/11/Pic-8-2-150x150.jpg)
Airless Spray
Today’s High Efficiency Airless (HEA) spray technology makes the application of paint more versatile and suitable for both exterior and internal projects due to a lower pump pressure being required. This reduction means the degree of overspray is reduced up to 50% which results in less masking up being necessary. The spray patterns can be varied therefore smaller areas and cutting in can be sprayed with ease.
Oil and water based paints can be applied by airless spray and paint manufactures data sheets will advise as to which set up and tip size is required for the best results.
The advantage of HEA is its versatility of use for either interior or exterior work as well as reduction in masking up and speed of application compared to brush or roller application.
Airless Spray General.
Airless spray pumps are available in a range of different pump sizes/ratios depending on the material to be used. The units available will accommodate products from standard emulsion paints to high build and thixotropic products. Therefore advice should be sought to establish which would be the appropriate for the project.
Spray equipment available from companies such as:
Wagner-group Limited - https://www.wagner-group.com/uk/our-company/
British Standards and other Regulatory Standards
British Standards. https://shop.bsigroup.com/
BS 381C A range of colours for special purposes and identification including those for use on military vehicles.
BS 5252 Framework for colour co-ordination for building purposes
BS 5493 Protective Coating of iron and steel structures against corrosion code of practice. (BS EN ISO 14713)
BS 8000-0:2014 Workmanship on building sites. Code of practice for plastering and rendering Supersedes Part 10
BS 4800 2011 Colours for Building paints. 117 colours taken from BS 5252
BS 8000 -12 Workmanship on Building Sites Code of practice for decorative wall coverings and painting.
BS 8000-7:1990 Workmanship on building sites. Code of practice for glazing.
BS 8000-5:1990. Workmanship on building sites. Code of practice for carpentry, joinery and general fixings
BS 1710 Basic Identification Colours for Pipelines
BS 6150 Painting of buildings -Code of practice 2019
BS 6150: 2006 Painting of Buildings - Code of practice (+A1:2014)
BS BS476 part 6 2009 Fire propagation Class O.
BS476 part7 1997 Flame retardant coatings surface spread of flame. Class 1.
M60 Painting/Clear Finishes National Building Specification Ltd. https://www.thenbs.com/
M61 M61 Intumescent coatings for fire protection of steelwork
HASAWA Health and Safety at Work Act https://www.hse.gov.uk/legislation/hswa.htm
HSE Health and Safety Executive https://www.hse.gov.uk/
Paint Research Association www.pra-world.com
Colour Standards
![Munsell Colour Tree Introduced in 1905](https://paintcheckplus.co.uk/wp-content/uploads/2018/11/Munsell-Colour-Tree-2.jpg)
![NCS Colour System](https://paintcheckplus.co.uk/wp-content/uploads/2018/11/NCS-Colour-System-1-300x231.png)
How does one describe colour?
Your perception and interpretation of colour is highly subjective and quite often differs from one person to person.
As a result it is difficult to communicate a particular colour to someone without some reference to an agreed standard. A recognised colour system within the UK was the introduction of BS 2660 Colours for building and decorative paints in 1955. This colour range consisted of 100 colours with cross reference to the Munsell range.
Prior to this manufactures had their own colour systems which linked to the British Standards and Munsell Tree colour notations.
Currently two colour systems are referred to enable colour to which enable colour to be interpret by using notations based on three properties. Hue, Value and Chroma. Hue denotes the basic colour, Value measures the lightness and darkness of the Hue, Chroma relates to the greyness of colour.
The Munsell tree illustrated operates on three principals. The circumference relates to the Hue which is a Colour Circle base on primary, secondary and tertiary colours. Value is the centre vertical pole of the tree which is divided into eleven divisions with white expressed as 10 and black 0.
Therefore the colour scale between the two is represented in the form of greys from light to dark. Chroma is measured on a horizontal scale from the grey tone outwards to the pure hue.
The Natural Colour System(NCS) operates in a similar way to the Munsell tree by taking Hue, Chroma, Value but in this instance separating the colour byway of a colour circle and triangle as illustrated below in favourites.
The Munsell colour tree was first introduced in 1905 by Albert Munsell and the colour offering was adopted by most manufactures as a cross reference to their own colour assortment. In 1955 British Standards introduced BS2660 Colours for Building and Decorative Paints which still had the cross reference to the Munsell system.
In 1986 BS 2660 was superseded by BS 4800 ( current standard 2011) which is taken from the British Standards 5252 Framework for Colour Co-ordination for Building Purposes.
In1997 The Scandinavian Colour Institute introduced the NCS range of over 1200 colours and was adopted by one of the UK larges paint company which lead to other manufactures producing their own colour section. It is for this reason that leading manufactures now offer an extensive colour of colours and with the use of a spectrophotometer it is possible for any dry colour sample can be matched and mixed at the point of sale.
How is Oil Paint Made
Paint in one form or another has been used for centuries for decoration, preservation of surfaces, sanitation and identification purposes.
The most commonly used paints within the building industry are either oil or water based.
Oil Paints.
Oil based paints are formulated around four main ingredients:
For decorative paints modified natural oils form the basis of the Binder which is referred to as an Alkyd Resin or Vehicle. Binders for industrial coating are based on epoxy and polyurethane resins.
The Oils used can be Linseed, Tung or Rapeseed. This modified clear material is akin to a varnish in appearance further are added to provide a hard durable finish.
Pigments/Extenders include Titanium Dioxide (White) / Chalk / China Clay. These are used to provide the opacity/ covering power required.
Thinners/Solvents such White spirit/Xylol –Xylene are added which adjusts the thickness/ viscosity of the product.
Additives include special Driers which assist in the overall drying time of the oi based paint. Anti-skinning and thickening agents
can also be added.
Computer Controlled Manufacturing
|
|
|
|
|
Traditional Manufacturing
Spray Painting Why Not?
Spraying Painting- why not?
Spray painting is not difficult; pull the trigger, paint flows, release the trigger, paint stops.
Traditional painting methods by brush and roller can be time consuming but today even though masking up of areas may be necessary, spray painting is more efficient.
Included in today’s range of spray equipment are low pressure units which reduce the amount of masking up needed.
While training is required, there are academies where the basic principles of spraying can be mastered within the day.
Once mastered the benefits associated with spray application including speed and cost savings are readily appreciated.
See range of spray units under: And much more : Advanced Decorating Skills
The range of equipment available for the domestic and industrial applications readily available from manufacturers and nationwide decorators merchants such as:
https://www.wagnerspraytech.com
https://www.brewers.co.uk/products/spray-painting
Paint Like a Pro. https://www.youtube.com/watch?v=RNRay1oMHfU&feature=emb_rel_end
Gilding
Gilding is an advanced decorative Skill.
How is gold leaf produced.
Gold normally 24 ct is melted and the liquid in poured into moulds to produce small blocks of gold. The blocks are then pounded or pressed out by rollers to a thickness of 0.001" .025mm and then cut into squares approximately 3.4" - 80mm leaves, which are sandwiched between layers of parchment paper which are then sold in a book of 25 leaves.
Surface preparation.
All surfaces to be gilded should be thoroughly prepared and free from all loosed defective material oil and grease. and sanded down to provide a key .
Any bare timber or metal should be suitable primed and surface imperfections made good with the appropriate material, before proceeding to the next stage.
An even base/ground coat should be applied and to the surface and left to dry. The basecoat colour selection is important as a red shade will reflect an enrich the gold colour where as a grey or blue tone will reflect a cool tone.
An adhesion coat used to receive the gold leaf is traditionally known as Gold Size and can be either oil or water based although the latter is only suitable for interior use. The Gold Size should be left to dry for 10-20 minutes as it reaches the tack stage but this may vary depending on the surface and ambient temperature, therefore, should be checked at regular intervals. Once the tack stage has been reached the gold leaf should be applied with a gilders tip ( see gilders toolbox). when applying further leaves overlap the adjacent ones by approximately 2mm to ensure there are no gaps between the each applied leaf. Do not remove any surplus material until the Gold size has completely dried, normally 1-2 hours depending on temperature. For ornate mouldings apply the Gold leaf with a soft mop brush using a tapping/stencilling action.
When fully dried brush any surplus material with the soft mop brush saving all the loose material for filling any small voids.
See. Gilder's Toolbox under Tools and Equipment.
For full information on Tools and Equipment contact: A S Handover Ltd at: http://www.handover.co.uk
Factory Primed MDF
Medium Density Fibreboard (MDF)
Factory primed timber has its advantages for new work as protection against the elements and site conditions.
For interior work, the majority of the primed timber is MDF for trim work i.e. Door lining, architraves,, door stops, skirting boards and internal doors.
The type of primer used is generally an acrylic resin based paint.
Although ready primed, the priming coat should be examined and if necessary spot priming should be carried out.
Rendered walls
Rendered Surfaces
Standard Rendering is based on three basic elements: 1 gypsum cement : 1 hydrated lime : 6 Sharpe sand and applied by trowel to a smooth finish.
Other methods of application by spray produce textured finishes some of which are self coloured and do not need painting.
There is a range of products available and can be oil or water based and include smooth coatings to heavy textured finishes.
Once decided on the type of finish required and paint brand obtain the products data sheet of the company's website and confirm it meets with your requirements.
Preparation for all coatings.
Ensure the surface is dry and free from all dust, dirt, loose material and surface contaminates.
Apply the priming/sealer coat and finishing coats in accordance with the manufactures instructions.
Manufactures including the following offer a range of suitable products.
Andura Coatings. https://www.andura.com Tel. 01869 240374
Dulux Trade. https://www.duluxtradepaintexpert.co.uk
Johnstones. https://www.johnstonestrade.com/products